Welding Lens Shade Numbers Guide

Date: 10.10.2026 20:45
Welding Lens Shade Numbers Guide
How to choose a welding lens shade number by welding process and current, how an auto-darkening welding helmet works and what an EN 379 marking such as 4/9-13 means. Based on OSHA and manufacturer sources.
Short answer

The darkness of welding filters is indicated by the shade number; the higher the number, the darker the filter. Fixed welding lenses are covered by EN 169, auto-darkening filters by EN 379 and the helmet body by EN 175 (the transition to the new ISO 16321 series is ongoing). The correct shade is chosen according to the welding process and current; refer to the EN 169 table in the product's instructions. OSHA's principle: start with a shade too dark to see the weld zone, then move to a lighter shade that gives sufficient visibility without going below the minimum.

1. How to choose a welding lens shade number (OSHA minimum values)

The table below shows the minimum shade recommendations from the US occupational safety agency OSHA's 29 CFR 1910.133 regulation. In Europe the EN 169 table is used and the values are not identical; always follow the table in your product's instructions.

Welding processCurrentMinimum shade
Covered electrode (MMA / SMAW)Below 60 A · 60–160 A · 160–250 A · 250–550 A7 · 8 · 10 · 11
Gas metal arc (MIG/MAG / GMAW) and flux-cored (FCAW)Below 60 A · 60–160 A · 160–250 A · 250–500 A7 · 10 · 10 · 10
TIG (GTAW)Below 50 A · 50–150 A · 150–500 A8 · 8 · 10
Plasma cuttingBelow 300 A · 300–400 A · 400–800 A8 · 9 · 10
Plasma weldingBelow 20 A · 20–100 A · 100–400 A · 400–800 A6 · 8 · 10 · 11
Gas welding (thin · medium · thick)–4 · 5 · 6
Oxygen cutting (thin · medium · thick)–3 · 4 · 5
Brazing · soldering–3 · 2

Note on Optrel's EN 169 table: depending on the welder's perception, one shade higher or lower may be used.

2. How does an auto-darkening welding helmet work?

  • An auto-darkening filter consists of a passive UV filter, a passive IR filter and an active filter whose visible light transmission changes according to the light of the welding arc.
  • When the arc is detected, the filter switches from the light shade to the dark shade within the specified switching time.
  • Whatever shade is selected, the eyes are continuously protected against UV and IR radiation (Optrel).
  • Features such as switching time, sensitivity and battery are model-specific; check your product's technical data.

3. How to read the EN 379 marking

Example marking: 4/9-13 OS 1/1/1/2 EN 379

PartMeaning
4Shade in the light (idle) state
9-13Adjustable shade range in the dark state
OSManufacturer code
1/1/1/2Optical class, diffusion of light (scatter) class, homogeneity and angle dependence, respectively (1 is best)
EN 379Standard number

On the helmet shell you will see a marking such as "EN 175 B"; B indicates medium-energy impact resistance. The protective outer lens carries the "EN 166" marking.

4. Other PPE for welding

Annex 3 of the PPE Regulation in Türkiye lists eye and face protection for welding work ("welding, grinding and separating work"), leather aprons and gloves, and fire-resistant protective clothing for welding in confined spaces. Products:

Luxe auto-darkening welding helmet (ADF) · Starline YC-80 welding head shield · Starline welding helmet lens · Leather welder's apron · Welder's sleeves.

FAQ

What shade number should a welding lens be?

It depends on the process and the current; for example, OSHA minimum values are shade 8 for stick welding (coated electrodes) at 60–160 A and shade 10 for MIG/MAG (gas metal arc) welding at the same current. Always follow the EN 169 table for your product.

What does 4/9-13 mean?

It means an auto-darkening filter with shade 4 in the light state, adjustable between shade 9 and 13 in the dark state.

Does an auto-darkening helmet protect the eyes?

According to Optrel, UV and IR protection is always maintained regardless of the selected shade; the dark shade protects against the brightness of the arc.

Sources:OSHA 29 CFR 1910.133 · Optrel p550neo user instructions (EN 169 table, EN 379 markings) · JSP welding protection · Ministry of Labour and Social Security (ÇSGB) PPE Portal – Eye and face · PPE Regulation and annexes (mevzuat.gov.tr)

This guide was prepared by Vitrin Online on 10.10.2026. It provides general information only and is not legal advice. Always follow the product's user instructions and your workplace risk assessment.

Loading...